As a classic equipment in the granulation field, the disc granulator has undergone years of development in its equipment principle, constantly innovating while maintaining its core advantages to adapt to increasingly diverse production needs.

The principle of traditional disc granulator is based on the rotation of the disc and the movement of materials under various forces. The disc is tilted and rotated by a motor. After the powdered material enters the rotating disc, it forms a circular motion on the disc under the combined action of centrifugal force and friction force. The adhesive is sprayed onto the material through a nozzle to promote particle adhesion and growth.

With the advancement of technology, there have been many innovations in the principle and application of disc granulators. In terms of feeding system, the new disc granulator adopts a more accurate quantitative feeding device. Through advanced sensors and control systems, the feeding speed and quantity of materials can be precisely controlled according to production needs, ensuring a more uniform distribution of materials on the disc, thereby improving particle consistency and stability.

There have also been significant improvements in the adhesive spraying system. Traditional nozzles may have the problem of uneven spraying, while current innovative designs adopt multi angle and multi-level spraying methods. Multiple nozzles work together to evenly spray the adhesive onto the material in all directions and without blind spots, greatly improving the quality of particle molding. At the same time, the development and application of some new binders have further optimized the granulation effect, improving the strength and stability of the particles.

Innovative elements have also been incorporated into the design of the disc. Some disc granulators adopt a disc structure with adjustable inclination angle. The operator can adjust the tilt angle of the disc in real time according to the characteristics of the material and the granulation requirements. This allows for more flexible control of the material's movement path and dwell time on the disc, achieving more precise control over particle size and shape.

In addition, the introduction of automation control technology is a major highlight of the innovative development of disc granulators. Through an intelligent control system, operators can remotely monitor the operating status of the equipment and adjust various parameters in real time, such as disc speed, adhesive spraying amount, etc. This not only improves production efficiency, but also reduces manual operation errors and labor intensity.

On the basis of maintaining its basic equipment principle, the disc granulator has made significant progress in feeding system, binder spraying, disc design and automation control through continuous innovation, providing more efficient and high-quality solutions for granulation production in various industries and promoting the continuous development of granulation technology.